Heat Exchange Tubesheet CNC Hydraulic Gantry Movable High Speed Drilling Machine

• Customization: Available
• After-sales Service: 24 Hours on Line Service
• Warranty: 1 Year
• Model NO.: PLM4040-2
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.09~0.1(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Maximum Workpiece Size: 4000*4000 mm
• Workbench Size: 4500*4000 mm
• Maximum Drilling Diameter: 60 mm
• Maximum Aperture Ratio: 10
• Spindle Speed: 30-3000 r/min
• Spindle Taper: BT50
• Spindle Motor Power: 2*22kW
• Hydraulic Pump Pressure/Flow: 15MPa /25L/min
• Hydraulic Pump Motor Power: 3.0 kW
• Supply Pressure: 0.5 MPa
• Chip Conveyor Type: Flat Chain
• Chip Removal Speed: 1m/min
• CNC System: Siemens 828D
• Number of CNC Axes: 6
• Total Machine Weight: About 40t
• Transport Package: Container
• Specification: 40GP
• Trademark: FIN CNC
• Origin: China
• HS Code: 84592100
• Production Capacity: 50

Product Description

Heat Exchange Tubesheet CNC Hydraulic Gantry Movable High Speed  Drilling Machine 4000mm*4000mm*250mm


Production Description:

   PLM4040-2 top manufacturer CNC drilling machine for steel plates .

Machine Purpose:

     Mainly Drilling tube sheet plates and flanges, the drilling hole diameter is less thanφ80mm. The main function includes drilling holes, reaming, boring, tapping, chamfering, and milling. It's applicable to take both carbide drill bit and H.S.S. drill bit. The CNC control system's operation is convenient and easy. The machine has very high work accuracy.

 

Main technical specifications:
 

Item	Name	Value
Maximum Plate Size	L x W	4000×4000 mm
	Maximum Thickness	250mm(can be extended to 380mm)
Work Table	T Slot Width	28 mm(standard)
	T Slot Direction	Y Axis
	Loading Weight	3 tons/square meter
Drilling Spindle	Maximum Drilling Diameter	φ60 mm
	Drilling spindle's Rod Length vs. Hole diameter	≤10,(Crown Diamond)
	Maximum Tapping screw	M30
	RPM	30~3000 r/min
	Spindle Tape	BT50
	Spindle motor power	2×22kW
	Maximum Torque  n≤750r/min	280Nm
	Distance from Spindle bottom surface to the worktable	280~780 mm (adjustable as per material thickness)
Gantry Longitudinal Movement (X Axis)	Max. Travel	4000 mm
	Movement speed along X axis	0~8m/min
	Servo motor power of X axis	2×2.7kW
Spindle Transversal Movement (Y Axis)	Max. Travel	4000mm
	Movement speed along Y axis	0~8m/min
	Servo motor power of X axis	2×2.7kW
Spindle Feeding Movement (Z Axis)	Maximum distance between two drilling headstocks	500 mm
	Feeding speed of Z axis	0~4m/min
	Servo motor power of Z axis	2×3.3kW
Positioning accuracy	X axis,Y axis	0.08mm/full travel
Repeatable positioning accuracy	X axis,Y axis	0.04mm/full travel
Hydraulic system	Hydraulic pressure/Flow rate	15MPa /22L/min
	Hydraulic pump motor power	3 kW
Pneumatic system	Compressed air pressure	0.5 MPa
Scrap removal and Cooling system	Scrap removal tpe	Plate chain
	Scrap removal Nos.	2
	Scrap removal speed	1m/min
	Motor Power	2×0.75kW
	Cooling way	Inner cooling + Outside cooling
	Max. Pressure	2MPa
	Max. Flow rate	2×50L/min
Electronic system	CNC control system	Siemens 828D
	CNC Axis Nos.	6
	Total power	About 75kW
Overall Dimension	L×W×H	About 9×9×3m
Machine weight		About 40t

Machine Features:
 

Two sides'dual servo driving system at X axis assures the gantry's parallel accurate movement, and the good squareness of Y axis and X axis.
The machine has two cooling ways - inner cooling and outside cooling, enough pressure and flow rate, and there is coolant level inspection warning components, which assures enough lubricating and cooling for the drilling tool.
The machine has automatic lubricating system, provides enough and reliable lubricating for the key movement points, such as guide rail, ball screw and roller bearings, which assures the key movable components' lifetime.

 

The worktable adopts fixed form, high-quality cast iron and advanced casting process, with large bearing capacity.

High rigidity bearing seat, bearing adopts back-to-back installation method, special bearing with high precision screw.

 

The drilling power box of this machine tool belongs to rigid precision spindle type, which adopts Taiwan BT50 internal cooling spindle. The spindle cone hole has a purging device, and can use cemented carbide internal cooling drill, with high precision. The spindle is driven by high-power spindle servo motor through synchronous belt, the reduction ratio is 2.0, the spindle speed is 30 ~ 3000r / min, and the speed range is wide.

Key outsourced components list:
 

No.	Name	Brand	Country
1	Roller linear guide rail	Hiwin/PMI	China Taiwan
2	CNC control system	Siemens	Germany
3	Feeding servo motor and servo driver	Siemens	Germany
4	Precise spindle	Spintech/Kenturn	China Taiwan
5	Hydraulic valve	Yuken/Justmark	Japan/China Taiwan
6	Oil pump	Justmark	China Taiwan
7	Automatic lubricating system	Herg	Japan
8	Button, Indicator, low voltage electronic components	ABB	Germany

Note: The above is our fixed supplier. It's subject to be replaced by same quality components of other brand if the above supplier can't supply the components due to any special matter.

Free Accessories list:
 

No.	Name	Size	Qty.
1	Optical edge finder		1 piece
2	Inner hexagon wrench		1 set
3	Tool holder and pull stud	Φ40-BT50	2 pcs
4	Tool holder and pull stud	Φ20-BT50	1 piece
5	Spare paints	--	2 kegs

Work Environment:

    1).Power supply:                          3 phase 5 lines     380±10%V    50±1HZ
    2).Compressed air pressure:       ≥0.5MPa
    3).Temperature:                           0-40°C
    4).Humidity:                                   ≤75%

Our company:

    Shandong FIN CNC MACHINE CO., LTD. is always focusing on our ultimate goal - to secure and increase our customer's productivity - has made us the leader in China market in the manufacture of machines for processing angle bar, beam channel profiles, steel plates, tubesheet and flanges, mainly serving for fabricating iron towers, steel structure, heat exchangers, boilers, bridges, and trucks.Strong R & D center with 30 engineers team, 24 years of experience from year 1997, 280 staff, plant area about 270,000 sqm., very harsh quality control of every component and the whole machine, about 40 million US dollars sales turnover per year.
    FIN CNC machines' market share in China is around 70% and exported to 50+ countries across globe market. All top ranked tower manufacturers, steel structure fabricators and power station makers, bridge/railway manufacturers, truck makers are our clients.
    Main products: CNC Angle Line, CNC Beam Drilling Sawing Machine, CNC Plate Drilling Machine, CNC Rail Processing Machine, CNC Tubesheet Flange Drilling Machine, Truck beam plate punching machine, etc..One measure of the outstanding quality of our machines is their longevity: many FIN machines have been in operation for more than 17 years! Many clients are continually placing repeated orders which verified well our machines' perfect quality and reliable performance.
    The company drafted many China national standards for CNC angle line machine and CNC beam drilling sawing machine and CNC plate drilling machine.








FAQ
 
  1. When can you arrange shipment?

    For machines available in stock, the shipment can be arranged within 15 days after getting advance payment or L/C;
For machines non available in stock, the shipment can be arranged with 60 days after getting advance payment or L/C.

  2. What can you do if my machines have problems?

    1) We can send you free components if machines are in warranty period;
    2) 24 hours service on line;
    3) We can assign our engineers to serve you if you want.

  3. Do you provide machine operation training?

    Yes. We can send professional engineers to the working site for machine's installation, commissioning and operation training.

  4. Which machine model shall I choose when I purchase from you?

    Please share us your material size and your processing request, then we will recommend our machine most suitable and most cost effective for your work demand.

  5. What's your machine's market share in China?

    Our market share in China is about 70%+, and we've exported to 50+ countries across the globe market, since year 1998.