Machine Purpose:
PP1009S CNC Truck Beam Hydraulic High speed Punching Machine
The CNC punching machine for automobile trabeculae is mainly used for punching small and medium sized plates in the automobile industry. The workpiece can be punched after one-time clamping to ensure the position accuracy of the hole. It has high work efficiency and degree of automation, and is especially suitable for multi variety processing. This machine can process 800mm × 3500mm work piece in one clamping, and the maximum size of work pieces can reach 800mm × 700mm by positioning and transferring with auxiliary clamp.
Machine Features:
- i. The bed of heavy load machine tool adopts high quality steel plate welding structure. After welding, the surface is painted, so as to improve the surface quality and anti rust ability of steel plate. The welding parts of the lathe bed are heat aged to eliminate the welding stress to the maximum extent. Thus, the reliability and durability of the machine tool are improved.
- ii. The machine has two NC axes: x-axis is the left and right movement of clamp, Y-axis is the front and rear movement of clamp, and the high rigidity CNC workbench ensures the reliability and accuracy of feeding.
- iii. X and Y axis drive shaft adopts precision ball screw to ensure transmission accuracy.
- iv. X and Y axes adopt precision linear guide rail, with large load, high precision, long service life of guide rail, and can keep high precision of machine tool for a long time.
- v. The X-axis and Y-axis drive motors are driven by German AC servo motors. X,Y-axis realizes semi-closed loop position feedback.
- vi. The machine tool is lubricated by the combination of centralized lubrication and decentralized lubrication, so that the machine tool is in good working condition every time.
- vii. The NC Worktable of moving workpiece is directly fixed on the foundation, and the worktable is equipped with a universal conveying ball, which has the advantages of small resistance, low noise and easy maintenance.
- viii. The punching die position of the machine adopts double row linear arrangement, and the maximum punching diameter is 50mm. The piston of the hydraulic cylinder drives the slide block guided by two linear rolling guides to move up and down, which ensures the accurate alignment of the die and the punch, and has long service life. The selection of punching die position adopts the way of cylinder pushing and pulling cushion block, which has the advantages of fast die changing, high reliability and convenient maintenance.
- ix. The workpiece is clamped by three powerful hydraulic clamps, which can move and locate quickly. The clamp can float up and down with the fluctuation of the workpiece. The distance between the clamps can be adjusted according to the length of the clamping edge of the workpiece.
- x. The pump, valve and other parts of the hydraulic system are all famous brand products, which make the hydraulic power system compact, firm and durable, stable stamping and sufficient power, ensure the dynamic performance of the machine tool and improve the reliability of the machine tool.
- xi. It has the advantages of short processing time, quick positioning, simple operation, less floor space and high production efficiency.
- xii. The interface of the computer is in English, which is easy for operators to master.
Main Technical Specifications:
| Stamping capacity |
kN |
1000 |
| Maximum workpiece size |
mm |
800×3500
800×7000(secondary positioning) |
| Workpiece thickness range |
mm |
4~12 |
| Punch die |
Module number |
|
9( first 5,last 4) |
| Maximum punch diameter |
mm |
φ50 |
| Punch size (mm) |
φ9,φ11,φ13,φ15,φ17,φ21,φ25,φ30,φ35 (including a set of die with plate thickness of 8) |
| Warpage |
mm |
<25 |
| Minimum hole margin |
mm |
≤φ18 20 |
| mm |
>18 70 |
| Number of punches |
times/min |
>42 |
| Number of clamps |
|
3 |
| Hydraulic pressure |
high pressure |
MPa |
24 |
| low pressure |
MPa |
6 |
| air pressure |
MPa |
0.5 |
| Motor power of hydraulic pump |
KW |
22 |
| X-axis servo motor power |
KW |
5 |
| Y-axis servo motor power |
KW |
5 |
| Total capacity |
KW |
55 |
Hole position accuracy of the machined plate:
When the hole spacing of X and Y axis is less than or equal to 400mm: ± 0.15mm
When the hole spacing of X and Y axis is greater than 400mm and less than 2000mm: ± 0.30mm
When the hole spacing of X and Y axis is more than 2000mm and less than 3500mm: ± 0.50mm
When the hole spacing of X and Y axis is more than 3500mm and less than 7000mm: ± 1mm (secondary positioning)
Key outsourced components list:
| NO |
Name |
Brand |
Country |
| 1 |
Numerical control system |
Siemens 808D |
Germany |
| 2 |
Servo motor and servo driver |
Siemens / Panasonic |
Germany |
| 3 |
Linear motion guide |
HIWIN/PMI |
Taiwan, China |
| 4 |
Ball screw |
I+F/NEEF |
Germany |
| 5 |
Cylinder |
SMC/FESTO |
Japan / Germany |
| 6 |
Solid state relay/ |
Weidmuller |
Germany |
| 7 |
Drag chain |
Igus/CPS |
Germany / Korea |
| 8 |
Double vane pump |
Denison/Albert |
U.S.A |
| 9 |
Hydraulic valve |
ATOS |
Italy |
| 10 |
Oil cooler |
Tofei/LeiBo |
China |
| 11 |
Oil lubrication device |
HERG |
Japan |
| 12 |
Low voltage electrical components |
Schneider |
France |
Free Accessories list:
Work Environment:
1)Power supply: 3 phase 4 lines 380±10%V 50±1HZ
2)Compressed air pressure: ≥0.5MPa
3)Temperature: 0-40°C
4)Humidity: ≤75%
Company Introduction:
Shandong FIN CNC MACHINE CO., LTD. is always focusing on our ultimate goal - to secure and increase our customer's productivity - has made us the leader in China market in the manufacture of machines for processing angle bar, beam channel profiles, steel plates, tubesheet and flanges, mainly serving for fabricating iron towers, steel structure, heat exchangers, boilers, bridges, and trucks.Strong R & D center with 30 engineers team, 24 years of experience from year 1997, 280 staff, plant area about 270,000 sqm., very harsh quality control of every component and the whole machine, about 40 million US dollars sales turnover per year.
FIN CNC machines' market share in China is around 70% and exported to 50+ countries across globe market. All top ranked tower manufacturers, steel structure fabricators and power station makers, bridge/railway manufacturers, truck makers are our clients.
Main products: CNC Angle Line, CNC Beam Drilling Sawing Machine, CNC Plate Drilling Machine, CNC Rail Processing Machine, CNC Tubesheet Flange Drilling Machine, Truck beam plate punching machine, etc..One measure of the outstanding quality of our machines is their longevity: many FIN machines have been in operation for more than 17 years! Many clients are continually placing repeated orders which verified well our machines' perfect quality and reliable performance.
The company drafted many China national standards for CNC angle line machine and CNC beam drilling sawing machine and CNC plate drilling machine.
Our Service
FAQ:
1. When can you arrange shipment?
For machines available in stock, the shipment can be arranged within 15 days after getting advance payment or L/C;
For machines non available in stock, the shipment can be arranged with 60 days after getting advance payment or L/C.
2. What can you do if my machines have problems?
1) We can send you free components if machines are in warranty period;
2) 24 hours service on line;
3) We can assign our engineers to serve you if you want.
3. Do you provide machine operation training?
Yes. We can send professional engineers to the working site for machine's installation, commissioning and operation training.
4. Which machine model shall I choose when I purchase from you?
Please share us your material size and your processing request, then we will recommend our machine most suitable and most cost effective for your work demand.
5. What's your machine's market share in China?
Our market share in China is about 70%+, and we've exported to 50+ countries across the globe market, since year 1998.
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