TD0608 FINCM Drilling Machine For Header Tube

• Customization: Available
• After-sales Service: 24 Hours Online
• Warranty: One Year
• Model NO.: TD0608
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.05~0.06(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, ISO 9001
• Condition: New
• Processing diameter of nesting (one time: 65-150mm
• Drilling diameter: 10-64MM
• Vertical travel: 100mm
• Horizontal travel: 500mm
• Drilling spindle taper hole: BT50
• Spindle servo motor power: 37kW
• Spindle speed: 30-2000 r/min
• Transport Package: Container
• Trademark: fincm
• Origin: China
• HS Code: 8459210000
• Production Capacity: 10

Product Description

Product Description:
   
  TD0608 gantry header high-speed CNC drilling machine is mainly used for pipe hole processing on header pipe in boiler industry. It adopts high-speed alloy drilling. It can not only use standard tools, but also use special combined tools (machine clamp type special composite cutter, combined structure of cutter body and blade) it completes the processing of through hole and basin hole at one time, replacing the traditional manual marking and secondary processing of basin hole, which not only greatly improves the position accuracy and processing efficiency of hole, realizes drilling automation, but also significantly improves the smoothness of hole.

Machine Purpose:

  The machine tool is composed of base, gantry, drilling head, CNC dividing head, auxiliary pressing device, support device, tool magazine, chip removal and cooling system, automatic lubrication, hydraulic system, pneumatic system and electrical system.
The machine tool adopts the layout of gantry vertical drilling, which can move horizontally (x-axis) on the base guide rail, and the drilling head is installed on the beam guide rail through the sliding plate. During workpiece processing, in order to ensure the rigidity during drilling, the gantry, power head and workpiece are in the clamping state.





Machine Features
Welded steel structure is adopted for the base foundation, which has good rigidity and stability after thermal aging stress relief treatment. The bottom surface of the base is densely covered with adjustable foundation screws, which can be easily adjusted to ensure the flatness and straightness of the guide rail surface on the base. So as to finally ensure the straightness and parallelism of the guide rail and the flatness of the upper plane of the sliding block after the guide rail is installed.
The gantry is of welded structure and adopts integral thermal aging stress relief treatment, which has good rigidity and stability. The gantry movement (x-axis) is guided by four linear rolling guide rails (two guide rails on each side). In the middle of the two guide rails on each side, the servo motor drives the large module helical gear rack drive through the high-precision gear reducer to realize bilateral synchronous drive. The gear rack adopts clearance elimination mechanism to ensure accurate positioning. The double side synchronous drive ensures the parallel movement of the gantry and the perpendicularity of the y-axis to the x-axis at any position.
The drilling head is of ram type structure and adopts high-quality castings. The axial (Z-axis) movement adopts the linear guide rail pair arranged on both sides of the ram. The guide rail has good precision, high vibration resistance and low friction coefficient. The AC servo motor drives the ball screw pair through the awesome planetary reducer to achieve fast forward / advance / stop (delay) / fast return action, and has high axial feed force to meet the requirements of large aperture machining. The ram adopts hydraulic balance cylinder to balance the weight.
The numerical control dividing head is installed at one end of the machine base and can move back and forth to facilitate the loading and unloading of the header pipe.
The numerical control system adopts Siemens SINUMERIK 828d numerical control system. SINUMERIK 828d is a panel based numerical control system specially for the control of milling machine, lathe and drilling machine. The system integrates CNC, PLC, operation interface and measurement control loop. It has compact structure and powerful function. It is equipped with many advanced NC functions, such as coordinate conversion function and powerful tool management function.
The machine tool is equipped with a hydraulic station, which is installed on the gantry. Its main function is to provide power for the actions of locking cylinder, Y-axis locking slider, pressing cylinder and knife cylinder. The hydraulic system adopts variable vane pump to provide pressure oil, so as to meet the requirements of energy conservation and environmental protection.

Main Technical Specifications:

Size and machining accuracy of header pipe	Header material	CS - SA 106 Gr. B	The maximum hardness at the splice weld is 350HB
	Outer diameter range of header	φ100-φ600mm
	Header length range	3-7.5m
	Header thickness range	15-50mm
	Header straightness	The straightness of the workpiece shall be controlled at 1 / 1000mm
	Roundness of header	1% of outer diameter
	Maximum rotation diameter of workpiece	Φ600mm
	Drilling diameter (one-time forming)	≤φ50mm
	Surface roughness of borehole	≤6.3μm
	Accuracy of distance between any two adjacent holes in the longitudinal direction	±0.3mm
	Deviation of center distance between any adjacent pipe holes in the circumferential direction	±0.3mm
	Circumferential eccentricity of end hole center	≤0.2mm
CNC dividing head	Number	1
	Slewing speed	0-4r/min(CNC)
	Indexing accuracy	2.5′
	Vertical travel	±150mm
	Horizontal travel	500mm
	Vertical feed speed mode	Inching
	Horizontal feed speed mode	Inching
Drilling head and its vertical slide	Drilling spindle taper hole	BT50
	Number of working heads	1
	Spindle servo motor power	22kW
	Maximum spindle torque	280Nm
	Spindle speed	30~3000 r/min	Stepless adjustable
	Z-direction travel of drilling head	About 500mm
	Maximum moving speed of drilling head in Z direction	5000mm/min
	Driving mode	Servo motor + ball screw
Gantry (x-axis)	Number of gantry	1
	Gantry driving mode	Double drive servo motor + rack and pinion
	Maximum stroke of x-axis	9m
	Maximum moving speed of x-axis	10000mm/min
other	Number of CNC systems	1 Set
	Number of CNC axes	4
	Testing organization	1 Set
	Auxiliary pressing device	1 Set
	Support device	1 Set

Key outsourced components list:

NO	Name	Brand	Country
1	CNC	Siemens	Germany
2	Feed servo motor	Siemens	Germany
3	Spindle servo motor	Siemens	Germany
4	linear guide rail	HIWIN OR PMI	Taiwan, China
5	Ball screw	I+F/NEFF	Germany
6	X-axis precision reducer	ATLANTA	Germany
7	X-axis gear rack pair	ATLANTA	Germany
8	Precision spindle	KENTURN/SPINTECH	Taiwan, China
9	Hydraulic valve	ATOS	Italy
10	Oil pump	Justmark	Taiwan, China
11	Drag chain	IGUS	Germany
12	Automatic lubrication system	HERG	Japan
13	Buttons, indicator lights and other main electrical components	SCHBEIDER	France

 Note: The above is our fixed supplier. It's subject to be replaced by same quality components of other brand if the above supplier can't supply the components in case of any special matter

Work Environment:
1).Power supply:  3 phase 4 lines     380±10%V    50±1HZ
2).Compressed air pressure:       ≥0.5MPa
 3).Temperature:                 0-40°C
4).Humidity:                     ≤75%

Company Introduction:

     Shandong FIN CNC MACHINE CO., LTD. is always focusing on our ultimate goal - to secure and increase our customer's productivity - has made us the leader in China market in the manufacture of machines for processing angle bar, beam channel profiles, steel plates, tubesheet and flanges, mainly serving for fabricating iron towers, steel structure, heat exchangers, boilers, bridges, and trucks.Strong R & D center with 30 engineers team, 24 years of experience from year 1997, 280 staff, plant area about 270,000 sqm., very harsh quality control of every component and the whole machine, about 40 million US dollars sales turnover per year.
     FIN CNC machines' market share in China is around 70% and exported to 50+ countries across globe market. All top ranked tower manufacturers, steel structure fabricators and power station makers, bridge/railway manufacturers, truck makers are our clients.
    Main products: CNC Angle Line, CNC Beam Drilling Sawing Machine, CNC Plate Drilling Machine, CNC Rail Processing Machine, CNC Tubesheet Flange Drilling Machine, Truck beam plate punching machine, etc..One measure of the outstanding quality of our machines is their longevity: many FIN machines have been in operation for more than 17 years! Many clients are continually placing repeated orders which verified well our machines' perfect quality and reliable performance.
The company drafted many China national standards for CNC angle line machine and CNC beam drilling sawing machine and CNC plate drilling machine.



Our Service

FAQ:

1. When can you arrange shipment?

    For machines available in stock, the shipment can be arranged within 15 days after getting advance payment or L/C;
    For machines non available in stock, the shipment can be arranged with 60 days after getting advance payment or L/C.

2. What can you do if my machines have problems?

    1) We can send you free components if machines are in warranty period;
    2) 24 hours service on line;
    3) We can assign our engineers to serve you if you want.

3. Do you provide machine operation training?

    Yes. We can send professional engineers to the working site for machine's installation, commissioning and operation training.

4. Which machine model shall I choose when I purchase from you?

    Please share us your material size and your processing request, then we will recommend our machine most suitable and most cost effective for your work demand.

5. What's your machine's market share in China?

    Our market share in China is about 70%+, and we've exported to 50+ countries across the globe market, since year 1998.